a) Remove drive belt. 4. Check Compressor prior to installation for air gap in clutch. By Vehicle 1 ea. This service manual has been prepared by Sanden International (USA), Inc. Hi SR, Karl's point is the compressor internals are probably near the ballistic threshold which spells big money to clean up the AC system. 4. OEM Sanden 4148 AC Compressor w/ A/C Clutch GAP. If you are unable to find a specific product through the vehicle search function, we do not carry a compressor for that specific vehicle. SD5H models are shipped with SP-20 PAG but can be serviced with SP-15 PAG. The AC compressor clutch is the first thing that moves every time you turn on your AC. Unfortunately, the clutch plate face and pulley face wear with extended use, widening the AC clutch air gap. With the clutch plate assembled tight against the shim(s), measure the air gap between the clutch plate and the pulley and bearing assembly. 41 Get it Fri, Jul 24 - Tue, Jul 28 the excess liquid lubricant out ot the compressor cylinders and into the system Clutch Clutch coil voltage should be within me volt ot system operating voltage Anything less weakens the magnetic force ot the clutch allowing slippage, increased heat, and tailure_ Clutch air gap (between nub and pulley) is important and should be checked bebre NOTE: The clutch air-gap is determined by the thickness of the shim. Replaces Case IH OEM nos 5176185, 5811103, Replaces New Holland OEM nos 5811103, 5176185, Replaces Mfg nos 6332. Measure with a feeler gauge and adjust as advised by the manufacturer. This might apply to other models as well. Clutch Type Heavy Duty Note: Models with 24 volt clutch have 280mm , green lead wire. The air conditioning system on a vehicle has a number of components that work in concert with each other to deliver cool air to the passenger cabin. Check clutch volts, amps, and coil lead wire Adjust air gap Broken lead wire Clutch coil defect - internal System ground - see manual 2. Model: Sanden SD7H15 with clutch Fitting Type: Rear Pad Clutch: 6" 2 groove, 1/2" 12 Volt Head Type: GV Oil Type: R134 Pag 100 To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. If excessive roughness or wobble is found, replace the clutch rotor assembly. Would you need a special tool to remove and install a clutch onto a sanden 5 or 7 piston AC compressor? Service Operations Clutch. Check compressor mounting Intermittent or Inoperative 3. AIR CONDITIONING COMPRESSOR/CLUTCH SERVICE MANUAL CTK1300A - CLUTCH HUB TOOL KIT ... Tech Tip: Proper air gap between the clutch pulley and hub armature is critical to compressor overall performance. Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Horizontal Pad Clutch: 5.35", 1 Groove - 1/2" Voltage: 12 Head Type: GK To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. AC Compressor Clutch - AC Clutch Replacement Parts 20% off orders over $100* + Free Ground Shipping** 2) Check compressor for proper oil amount per manufacturers recommendation. Free shipping for many products! The picture below is for the 5 cylinder Sanden AC Compressor which required 210 cc of oil, the 7 cylinder may have a different requirement. All Sanden R-134a compressors SD7B10, TRSA12 for GM, TR Scroll for Honda, SDV and PXE for Suspected Clutch Rotor Bearing Noise. The air gap should be between 0.35 - 0.60 mm (0.014 - 0.024 in.). Clutch Air Gap Shims, Snap Rings & Shaft Nut For SD708/709/ SD7H15 Compressor With KEYED shaft. The temperature within the vehicle is thermostatically controlled. I saw a blog that said the air gap should be between .035-.085, but it is less than .032. Rough Running Compressor failure - internal Clutch engaged 1. Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Horizontal Pad; Clutch: 5.35", 1 Groove - 1/2" Voltage: 12; Head Type: GK; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. The clutch air gap should be 0.016-0.031 in (0.4 - 0.8 mm). Install the shaft key with pliers. 3) Flush A/C system with proper flush and flushing method. AC Compressor & 138mm V-Belt A/C Clutch Replaces Sanden SD7H15 4877 w/ 24v Coil & Single Wire Clutch Switch - BuyAutoParts 60-04365NA New $173.41 $ 173 . (Keyed Shaft Compressor Hub Can Be Identified By The 'Threaded' 3 Holes That Are Around The Shaft Nut). Armature Assembly Installation. Power Consumption 49 watts max 34 watts max Belt Type C Type Maximum Allowable Belt Tension 60 kgf per belt Pulley Diameter ø158.7mm ( 6.25 In. ) 2) Check compressor for proper oil amount per manufacturers recommendation. $245.41 FAST 'N FREE. Chrysler TR Scroll model compressors also use SP-15 PAG oil for R-134a. Install the clutch shims. Share - OEM Sanden 4148 AC Compressor w/ A/C Clutch GAP. Thanks Lee! Limit all Sanden compressor searches to four numeric digits only. Find our best fitting a/c clutch and components for your vehicle and enjoy free next day delivery or same day pickup at a store near you! 050 Shim. b) With clutch disengaged, rotate pulley by hand. An AC clutch engages and disengages the compressor when your car's air conditioning is turned on and off. 1. Check compressor mounting Intermittent or Inoperative 3. Contains: 1 ea. ~ o 7 o 7 " J 2h o 5 m (/ e 1 ] 0 0 LSG. Check clutch air gap 1. Ozark Lee has links to great places to deal with the compressor gap issue on 850’s and x70 model Volvo’s. Check clutch air gap 1. 2) Check compressor for proper oil amount per manufacturers recommendation. Failure to maintain ... CT305 Sanden SD5 & 7 Clutch End Plate Remover HR980- Tecumseh Nut Installer Shims Remover Find many great new & used options and get the best deals for OEM Sanden 4033 AC Compressor w/ A/C Clutch GAP at the best online prices at eBay! Check out this A/C Compressor Clutch Gap Fix. 8. This page explains the service operations in the clutch and shaft seal of a Sanden AC Compressor. 16 V @ air gap 0.6mm REF. When it rises above the preset level, a switch is closed, sending electrical current to the clutch coil. Model: Sanden: SD510HD (w/ clutch) Fitting Type: 1" Horizontal Tube O-Ring; Clutch: 5.25", 2 Groove - 1/2" Voltage: 12; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. It Includes information on application, troubleshooting, and repair of automotive air conditioning compressors manufactured by Sanden Corporation and its subsidiaries, in accordance with the appropriate SAE standards for mobile air conditioning. 2) Check compressor for proper oil amount per manufacturers recommendation. Buy Air Conditioning Compressor - Sanden Style w/Clutch, Case IH, 5176185, New Holland, 5811103: Spare & Replacement Parts - Amazon.com FREE DELIVERY possible on eligible purchases Model: Sanden SD7H15 FLX7 (w/ clutch) Fitting Type: Rear Pad; Clutch: 5.25", 2 Groove - 1/2" Voltage: 12; Head Type: GV; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. Air Conditioning Compressor - Sanden Style w/Clutch, Case IH, 5176185, New Holland, 5811103 for Case IH Tractor(s) JX1060C, JX1070C. The compressor and the A/C work, but the clutch makes a slight rattling noise. 3 Air Gap. 021 Shim. You can probably buy a complete #1206 compressor with clutch assembly brand new through Arizona Mobil Air via OMEGA for less than the price of the clutch alone from a VW dealer. General procedure to remove and reinstall a/c compressor clutches. Think of it as a switch that is responsible for engaging and disengaging the AC compressor pulley from its compressor drive. Look at his post near the end of this page. The gap should be under 0.020. All Sanden compressors come fully charged with oil from the factory. 2. 2) Check compressor for proper oil amount per manufacturers recommendation. Check clutch volts, amps, and coil lead wire Adjust air gap Broken lead wire Clutch coil defect - internal System ground - see manual 2. Once an electrical current from the on/off switch sends power to the magnetic coil, it causes the outboard clutch to pull in toward the compressor, locking up the pulley and engaging the compressor. All Sanden R-134a SD7H15 piston compressor models use Sanden SP-15 PAG oil for service. When the clutch air gap wears to a certain level, the clutch coil can no longer pull the clutch plate tight enough to fully mate with the pulley. 2) Check compressor for proper oil amount per manufacturers recommendation. 3. I have one that the clutch bearing has gone bad on (and dont want to replace the entire unit depsite the fact that once the clutch goes bad, it normally takes the rest with it) Also, how difficult is it to sepearte the bearing from the clutch and replace it? If the air gap is not between specifications, add or subtract shims as needed until the correct air gap is obtained. Rough Running Compressor failure - internal Clutch Engaged 1. The clutch drives the compressor, which sends refrigerant to the evaporator where refrigerant gets condensed. Do not include alpha prefix or suffix. 4) Replace filter drier / accumulator. That results in slipping, screeching and poor cooling. “Measure the A/C clutch gap with a feeler gauge set. Model: Sanden Style SD7H15 (w/ clutch) Fitting Type: Rear Pad, Direct Mount; Clutch: 4.409", 4 Groove Serpentine; Voltage: 12; Head Type: WV; To validate warranty these steps need to be followed when installing: 1) Check Compressor prior to installation for air gap in clutch. The modern air conditioning compressor clutch is an integral part of a completely automated temperature control system. 0000074895 00000 n r ʒˮ] t% JЕ +AW ]yt Dщ2K Rd) Y ,E E' \E E'J ( G Gя M7 Gُ c? Do not drain and refill. ice-n-tropics on Tue September 28, 2004 9:48 AM . Minimum Engagement Voltage 7.5 V @ air gap 0.6mm REF. 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